Laser Sintering (LS)

Exceptional Production-Grade Materials

Laser Sintering (LS)—often called Selective Laser Sintering or SLS—creates durable and geometrically precise components using a high-powered CO2 laser to fuse (or sinter) powdered thermoplastics. LS production parts can be tough, water/air-tight and are heat resistant.

Laser Sintering Sample Ducts

Laser Sintered Ducting

One key advantage of LS is that as a part is made, it remains encased in powder thereby supporting the parts without having to design and/or print the supports.

Producing parts for production applications without tooling saves time and money. LS has proven to be an affordable means to build durable, stable production parts in low quantities. It is also effective for high volumes of components when the designs are too complex for traditional manufacturing to execute.

  • Complex features
  • Undercuts
  • Internal intricacies
  • Weight reduction

Laser Sintering Applications

  • ECS ducting & plenums
  • Production parts without tooling
  • Conformal fuel tanks
  • Control surfaces
  • Flight-certified man-rated
Laser Sintering Sample Application Ducting

Laser Sintered Ducting

"Nailed it. We didn't have time to spare - and you delivered!"

J. Foster
Product Manager, Fortune 500

"You make the complex simple."

A. Bezweld
Product Designer, Aerospace Industry

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